Manufacturer of a wide range of products which include castable refractory mortar, cement refractory mortar, grey refractory mortar, construction refractory mortar, industrial refractory mortar and jr set 50 refractory mortar.
We offer a wide range of Insulating Castables which is provided by us as per the recommended standards of the industry. These Castables are known for their high performance and low maintenance. Our experts have industry specific knowledge and therefore were enabled to offer quality based insulation services. These Castables are manufactured using quality materials and are more specific to our clients, we also offer customised specifications. These products are in sync with the set industry quality standards and are accessed at the reasonable price. Specifications:
Mortar cement is a specialized type of cement used to create high-strength mortar for masonry construction. It is designed to provide better workability, adhesion, and durability than traditional Portland cement-lime mortars. Mortar cement is commonly used in bricklaying, stonework, and block construction.
Key Features of Mortar Cement:
Improved Workability: It spreads easily and retains water better, making application smoother.
High Bond Strength: Provides strong adhesion to masonry units, reducing the risk of cracking or separation.
Durability: Resistant to weathering, sulfate attack, and shrinkage.
Pre-Mixed Additives: Contains air-entraining agents and other admixtures for enhanced performance.
Types of Mortar Cement (Based on ASTM C1329 Standard):
Type N (Normal Strength): Suitable for general-purpose mortar applications.
Type S (Medium Strength): Used for structures requiring higher strength and durability.
Type M (High Strength): Ideal for heavy-load-bearing walls and foundations.
Mortar Cement vs. Masonry Cement vs. Portland Cement:
Mortar Cement: Specially formulated for high bond strength and workability.
Masonry Cement: Typically lower in strength than mortar cement, used for non-structural applications.
Portland Cement: A basic binder in concrete and mortar but usually mixed with lime for mortar applications.
Offering wide range of Fire Clay Mortar. The quality controllers scrutinize this mortar to assure their strength and long lasting nature. Fire clay mortar is mainly used as the joints and coating materials in building refractory bricks.
Offering wide range of Fire Clay Mortar. The quality controllers scrutinize this mortar to assure their strength and long lasting nature. Fire clay mortar is mainly used as the joints and coating materials in building refractory bricks.
Offering wide range of Fire Clay Mortar. The quality controllers scrutinize this mortar to assure their strength and long lasting nature. Fire clay mortar is mainly used as the joints and coating materials in building refractory bricks.
Offering wide range of Fire Clay Mortar. The quality controllers scrutinize this mortar to assure their strength and long lasting nature. Fire clay mortar is mainly used as the joints and coating materials in building refractory bricks.
Offering wide range of Fire Clay Mortar. The quality controllers scrutinize this mortar to assure their strength and long lasting nature. Fire clay mortar is mainly used as the joints and coating materials in building refractory bricks.
Offering wide range of Fire Clay Mortar. The quality controllers scrutinize this mortar to assure their strength and long lasting nature. Fire clay mortar is mainly used as the joints and coating materials in building refractory bricks.
Insulating refractory castables are lightweight, heat-resistant materials designed to provide thermal insulation in high-temperature environments. They are used in applications such as furnace linings, kiln insulation, and petrochemical processing units, where energy efficiency and thermal resistance are critical.
Key Properties
Low Thermal Conductivity – Reduces heat loss and improves energy efficiency.
High Porosity – Enhances insulation capabilities while reducing density.
Lightweight – Easier to handle and install compared to dense castables.
Good Strength at High Temperatures – Withstands thermal cycling and mechanical stress.
Resistance to Thermal Shock – Can endure rapid temperature changes.
Composition
Insulating refractory castables are typically made from:
Lightweight aggregates such as perlite, vermiculite, or expanded clay.
High-alumina or calcium aluminate binders.
Additives to improve workability and setting properties.
Types of Insulating Castables
Low-Density Castables (500-1000 kg/m³) – Used in backup insulation layers.
Medium-Density Castables (1000-1500 kg/m³) – Provide a balance between insulation and strength.
High-Density Insulating Castables (1500-2000 kg/m³) – Used in areas with moderate mechanical wear.
Applications
Furnaces & Kilns – As backup insulation behind dense refractories.
Petrochemical & Power Plants – Used in boilers and reformers.
Metallurgical Industries – Insulation for ladles and tundishes.
Cement Plants – Lining preheater towers and cyclones.
